Instructions to TCT Annular Cutter A. Part No. and suitable types of magnetic drill(Annexed Table 1) B. Working range: they suit for drilling works on all kinds of steal plate, steal pipe, cast iron, stainless steal, aluminum, copper, unhardened steal and non-metal materials. C. Cutting principle: it used cutting fluid jetted from the inner side to cool off the processing places. D. Operation Instructions 1. Installation instructions. Be sure the power socket is off and the switch of electric motor is off before the installation. Install the drilling machine by the corresponding installation diagram.As it shows in the picture:Insert proper PILOT PIN into the center hole of the product※ WELDON SHANK As it shows in the picture: aim the two planes of the SHANK to the 两喉噻顶丝孔 of the principle axis of the drilling machine. Tightening it with hexagon wrench and leaving 0.2-.03mm gap, turning it reciprocating with hand to confirm its place, and then tighten the 顶丝。 ※ 通用柄 As it shows in the picture: aim the small dot of the SHANK at the index line of the principle axis, and then push up. When hear the click sound, it’s ok. ※ FEIN QUICK-IN As it shows in the picture：turning the 保险环 which is on the principle axis clockwise fully, and insert the SHANK in then turning slightly till hear the click sound. 2. Spotting. Make an anchor spot with centre chisel (中心錾) or draw a cross with the alloy needle on the place where the hole will be bored in order to guarantee the precision of the drilling position. Caution: when make anchor spot with centre chisel, make sure it’s perpendicular to the surface of the 加工工件 so that it won’t affect the discharge of the cutting scraps (料芯) 3. Wh en the drilling begins, adjust a proper rotate speed. Before turning on the magnetic drill, first make sure the cleanness of the bottom of the machine. First turn the switch of the magnetic support electric motor, turn on the switch of the cooling off fluid when the electric motor is working. Then slowly input …until the cutting becomes stead, then speed up the input speed properly by force, but please don’t push to hard.4. After the drilling, turn off the switch of electric motor. When the principle axis stop spinning, please remove the iron scraps that are wounded on the machine by iron hook, and then can it continue working. 5. When drilling, please pay attention to the following situations: (1) When the machine can’t discharge waste smoothly or the iron scraps become powder, one should check whether there are so many iron scraps wound on the machine that affected the discharge of those iron scraps. If yes, one should get rid of them. If no, one should then check whether the cutter is worn, if yes, one should replace it with a new one. (2) If the principle axis stops spinning, please first turn off the electric motor in order to protect the cutter, then turning the axis to the opposite side for 1mm, then lift up the electric motor. (3) When the round scrap can’t be discharged, please use non-metal stick hit the machine other then the cutter part slightly until the scrap comes out. (4) When work on poly-tire planes, please discharge the round scraps and wounded scraps for each tire and then go on work. (5) When work on hard material, please make sure the machine is cooling down thoroughly, for there will be too much heat, so as to prolong the life of the machine. Annexed Table 1Part No. D.O.C Cutter Dia Shank Suitable type of magnetic drill Duel-cutting Triple-cutting (MM) (MM) TWDB TWDA 35 14-60 WELDON SHANK SUIT FOR FOREIGN AND DOMESTIC TWEB TWEA 50 14-60 TWO FLATS 19.05MM MAGNETIC DRILL E.G. RUKO,ALFRA, TEFB TWFA 75 18-60 OR 32MM DIA BDS,HOUGEN,ROTABROACH, TWGB TWGA 100 18-60 TODB TODA 35 14-60 UNIVERSAL SHANK SUIT FOR ALL KINDS OF MAGNETIC TOEB TOEA 50 14-60 ONE TOUCH SHANK DRILL,E.G.HOUGEN, ROTABROACH, TOFB TOFA 75 18-60 OR NITTO SHANK BDS TQDA 35 14-60 QUICK-IN SHANK TQEA 50 14-60 18.00 DIA FEIN
safety Operation precautions In order to avoid any security hidden danger when operating it, please pay attention to the following please read the operating instructions carefully before using. please wear overalls,helmet etc,prohibit wearing loosen clothing and yarn gloves when operating. please ensure machines fixed and use insurance chain to work again in the aloft work environment. please note leakage safety in the wet or rainy weather. prohibit using it in inflammable and explosive area. please ensure turn off the electricity supply before replace and remove the drill. please immediately shut off the motor if your drill get stucked. please don't get touch with the drill when rotating.
HIGH SPEED STEEL Performance FOR HSS-W4 HSS CODE: W4Mo3Cr4VSi (W4) Chemical compositons(%): C Si Mn W Mo Cr V 0.88-0.98 0.20-0.40 0.20-0.40 3.50-4.5 2.5-3.5 3.80-4.40 1.20-1.80 International Code: ASTM: UNS: JIS: DIN: BS: NF: ROCT: ISO: China：W4 Density Annealed(g/cm):7.95 Heat treatment:Starting: 1100 Finishing:900 Usage: Mainly for Twist Drill bits,Jig Saw Blade. Also for other tools of low performance.Sometime for high loading mould, high temperature bearing and speical heat-resistance and wear resistant parts in areo. Anneal temperature （℃) 840-860 Stress relief Temperature（℃）:600-650 Quench temperature （℃）:1170-1190 Coolant media of quench : salt bath at 600℃,or Oil cool or air cool Normal temperature of temper（℃）: 540-560 Quench and temper HRC: 63-66 Bending Strength(Mpa): Impact Toughness(MJ/㎡): HRC at 600℃(HRC): Character:High performance of low Alloy HSS. With related HRC,Red Hardness and strengthen.Good Hot reforming.Good Grindability.
HIGH SPEED STEEL Performance FOR HSS-W18 HSS CODE: W18Cr4V (W18) Chemical compositons(%): C Si Mn W Mo Cr V Co 0.70-0.80 0.15-0.65 0.10-0.40 17.50-19.00 <0.3 3.80-4.40 1.00-1.40 International Code: ASTM: T1 UNS: T12001 JIS:SKH2 DIN: BS: BT1 NF: HS18-0-1 ROCT: P18 ISO: HS18-0-1 China：W18 Density Annealed(g/cm):8.7 Heat treatment:Starting: 1100 Finishing:900 Usage:For making cutters of High speed Tool Bits,Drill Bits,Endmills,Reamers etc.And Taps,Dies,Rolling dies,Saw bladed etc. Anneal temperature （℃) 840-860 Stress relief Temperature（℃）:600-650 Quench temperature （℃）:1270-1285 Coolant media of quench : salt bath at 600℃,or Oil cool or air cool Normal temperature of temper（℃）: 550-570 Quench and temper HRC: 63-66 Bending Strength(Mpa): Impact Toughness(MJ/㎡): HRC at 600℃(HRC): Character:representative Steel Grade of W -Mo series,with High Hardness,High Hardness in high temperature.High Red Hardness.The wide range of Heat treatment temperature.Not easy over heating when Quenching. good grindability,not easy to oxidize and decarburized.But hot forming inferior than Mo-series of HSS.
HIGH SPEED STEEL Performance FOR HSS cobalt 8%-M42 HSS CODE: W6Mo5Cr4V2Co8 (M42) Chemical compositons(%): C Si Mn W Mo Cr V Co 1.05-1.15 0.25-0.45 0.15-0.40 1.15-1.85 9.00-10.0 3.50-4.25 0.95-1.35 7.75-8.75 International Code: ASTM: M42 UNS: T11342 JIS:SKH59 DIN: S2-10-1-8 BS: BM42 NF: HS2-9-1-8 ROCT: P6M5K5 ISO: HS2-9-1-8 China：M42 Density Annealed(g/cm):7.95 Heat treatment:Starting: 1100 Finishing:900 Usage:For making all kinds complex and high precison cutters e.g.precision Broching, Endmills,special tool Bits and various high HRC cutters.Usually used for some difficult working,Supper-high tensile materials cutting. Anneal temperature （℃) 840-860 Stress relief Temperature（℃）:600-650 Quench temperature （℃）:1160-1190 Coolant media of quench : salt bath at 600℃,or Oil cool or air cool Normal temperature of temper（℃）: 530-560 Quench and temper HRC: 66-68 Bending Strength(Mpa): 2650-3730 Impact Toughness(MJ/㎡): 0.23-0.29 HRC at 600℃(HRC): 55.2 Character:It's a super Hardness of High Carbon with Co of W-Mo series. With High Hardness at Normal and High temperature.High Red Hardness and good grandability. Especially there are good performance in cutting and grinding hard-working steel(super High pressure resistance steel).But Pressure resistance not very good.
HIGH SPEED STEEL Performance FOR HSS cobalt 5%-M35 HSS CODE: W6Mo5Cr4V2Co5 (M35) Chemical compositons(%): C Si Mn W Mo Cr V Co 0.88-0.96 0.20-0.60 0.2-0.40 6.0-6.70 4.70-5.20 3.80-4.50 1.70-2.00 4.5-5.0 International Code: ASTM: M35(A600) UNS: JIS:SKH55 DIN: S6-5-2-5 BS: NF: HS6-5-2-5 ROCT: P6M5K5 ISO: HS6-5-2-5 China：M35 Density Annealed(g/cm): 8.11 Heat treatment:Starting: 1100 Finishing:900 Usage:Its suitable for cutters of high speed cutting lathes and cutters in high temperature resisting with shaking force. Anneal temperature （℃) 840-860 Stress relief Temperature（℃）:600-650 Quench temperature （℃）:1200-1235 Coolant media of quench : salt bath at 600℃,or Oil cool or air cool Normal temperature of temper（℃）: 540-560 Quench and temper HRC: 64-67 Bending Strength(Mpa): 3000-Impact Toughness(MJ/㎡): 0.30 HRC at 600℃(HRC): 54 Character: It's general used HSS Co of W-Mo series.Red Hardness,High Temperature Hardness and Grandability are higher than W6Mo5Cr4V2(M2).The Better performance of Cutting and Grinding,but strengthen and impact toughness lower.It is easy being oxidized and decarburization in Heat treatment and Heat working.
HSS ANNULAR CUTTER CUTTING SPEED(SUGGESTED) HSS ANNULAR CUTTER CUTTING SPEED(SUGGESTED)
HIGH SPEED STEEL Performance FOR HSS-M2AL HSS CODE: W6Mo5Cr4V2AL (M2AL) Chemical compositons(%): C Si Mn W Mo Cr V Others 1.05-1.20 0.20-0.55 0.15-0.40 5.50-6.75 4.50-5.50 3.80-4.40 1.75-2.20 AL:0.80-1.20 International Code: ASTM: UNS: JIS: DIN: BS: NF: ROCT: ISO: China：M2AL Density: Annealed(g/cm): 8.11 Heat treatment:Starting: 1100 Finishing:900 Usage:For making all kinds of Broching, Endmills,Planner Blades,etc cutting tools.Cutters working time longer.When cutting tough materials,its working life close to HSS Co life time. Anneal temperature （℃) 840-860 Stress relief Temperature（℃）:600-650 Quench temperature （℃）:1230-1240 Coolant media of quench : salt bath at 600℃,or Oil cool or air cool Normal temperature of temper（℃）: 540-560 Quench and temper HRC: 65-67 Bending Strength(Mpa): 3000-4100 Impact Toughness(MJ/㎡): 0.25-0.30 HRC at 600℃(HRC): 55-56 Character: Its general used HSS of W-Mo series steel. With High Hardness,wear resistance.High Hardness of high temperature ,High Red Hardness and Good hot forming etc.Its Pressure resistance higher than HSS-Co.But grandability a little inferior,larger Superheated susceptivity, easy for oxide and decarburized.
HIGH SPEED STEEL Performance FOR HSS-M7 HSS CODE: W2Mo9Cr4V2 (M7) Chemical compositons(%): C Si Mn W Mo Cr V Others 0.97-1.05 0.20-0.45 0.15-0.40 1.40-2.10 8.20-9.20 3.50-4.00 1.75-2.25 International Code: ASTM: M7 UNS:T11307 JIS:SKM58 DIN:S2-9-2 BS: NF:HS2-9-2 ROCT: ISO:HS2-9-2 China：W7 Density: Annealed(g/cm) 7.94 Heat treatment:Starting: 1100 Finishing:900 Usage:For making all kinds of thread tools,e.g.taps,dies;also for drill bit,endmills and other tools for lath cutting;all kinds of cold punch die. Anneal temperature （℃) 840-860 Stress relief Temperature（℃）:600-650 Quench temperature （℃）:1190-1210 Coolant media of quench : salt bath at 600℃,or Oil cool or air cool Normal temperature of temper（℃）: 540-570 Quench and temper HRC: 65-67 Bending Strength(Mpa): Impact Toughness(MJ/㎡): HRC at 600℃(HRC): Character: It's universal used HSS of W-Mo series.With good Grandability and higher heat hardness and ductile.Good performance of Grinding and Cutting.There are satisfied results for working normal Hrc materials. But it is easy being oxidized and decarburization in Heat treatment and Heat working.
HIGH SPEED STEEL Performance FOR HSS-M2 HSS CODE: W6Mo5Cr4V2 (M2) Chemical compositons(%): C Si Mn W Mo Cr V Others 0.80-0.90 0.20-0.40 0.15-0.40 5.50-6.75 4.50-5.50 3.80-4.40 1.75-2.0 International Code: ASTM: M2(A600) UNS:T11302 JIS:SKM51 DIN:S6-5-2 BS:BM2 NF:HS6-5-2 ROCT: P6M5 ISO:HS6-5-2 China：6542 Density: Annealed(g/cm) 8.11 Heat treatment:Starting: 1100 Finishing:900 Usage:It's suitable for making all kinds cutting tools which should bear high impacted force and general cutting tools,e.g endmills,drill bits,taps etc. It also suitable for bigger sizes and Hot Plasticity shaping cutlery and wear resisting parts at high force.e.g.Cold-working Die. Anneal temperature （℃) 840-860 Stress relief Temperature（℃）:600-650 Quench temperature （℃）:1210-1230 Coolant media of quench : salt bath at 600℃,or Oil cool or air cool Normal temperature of temper（℃）: 540-560 Quench and temper HRC: 63-66 Bending Strength(Mpa): 3500-4000 Impact Toughness(MJ/㎡): 0.3-0.40 HRC at 600℃(HRC):47-46 Character: Good Overall performance.High ductile.Good hot reforming.Higher HRC,Red Hardness and high termperature HRC.
High Speed Tools Steel is an important Tools materials,mainly for making cutting tools and cold-working mould. A、 Mainly used for making cutting tools It has following priority comparing to Solid Carbide materials Cutting tools,which is another main materials for Cutting tools： 1.It's manufacturing process simple and convenient to be manufactured by machine.Its very profitable for making complex cutters.The user could re-forge HSS materials and change its sizes and shape in necessory. 2.Convenient to grind the very sharp cutting edge without use of expensive super hard abrasive materials-CBN GRINDING WHEEL . 3.HSS with better Hardness and grandability after heat treatment.Its HRC ranging from 61-70 per different code.And it still can keep higher Heat Hardness in temperature not over 5600C. 4.After heat treatment,the HSS Tool steel's presure resistance and Impact Toughness far better than Solid Carbide Tools. And also cause of its better presure resistance,they are suitable for interrupted cuttings and impact load tools. 5.It also can be used for 30m/Min high speed cutting.The HSS Tools Steel gear cutter hob,the rolling speed could reach 100m/Min in suitable method. B、 For making Cold-working Die materials. It has following advantages comparing to general Cold-working mould steel. 6. Good and Better Grandability, prolong the mould usage life. 7.Higher Pressure Resistance which make it hard to change mould sizes in high pressure when working.
ITEM: HSS CODE: W9Mo3Cr4V (W9) Chemical compositons(%): C Si Mn W Mo Cr V Others 0.77-0.87 0.20-0.40 0.20-0.40 8.50-9.50 2.70-3.30 3.80-4.40 1.30-1.70 International Code: ROCT: P9M3 China：W9 Density: Annealed(g/cm) 8.23 Heat treatment: Starting: 1100 Finishing:900 Usage:It’s a subsidiary of W18 Cr4 and W6Mo5Cr4V2.Suitable for making all kinds of tools. Anneal temperature （℃) 840-860 Stress relief Temperature（℃）:600-650 Quench temperature （℃）:1210-1230 Coolant media of quench : salt bath at 600℃,or Oil cool or air cool Normal temperature of temper（℃）: 540-560 Quench and temper HRC: 63-66 Bending Strength(Mpa): 4000-4500 Impact Toughness(MJ/㎡): 0.35-0.40 HRC at 600℃(HRC): Character: Its a newly developed general used HSS of W-Mo series. The performance equal to W18Cr4V(T1) and W6Mo5Cr4V2(M2) Good Grandability and Good hot reforming.Easy to forge and Roll.But its comprehensive use property superior than T1 and HSS-M2.
PLEASE REMEMBER1. When using electric tools, machines or equipment, basic safety precautions should always be followed to reduce the risk of fire, electric shock, and personal injury.2. Keep work area clean. Cluttered areas invite injuries3. Consider work area conditions. Don’t use machines or power tools in damp, wet or poorly lit locations. Don’t expose equipment to rain, keep work area well lit. Don’t use tools in the presence of flammable gases or liquids.4. Keep children away, all children should be kept away from the work area.5. Guard against electric shock. Prevent bodily contact with grounded surfaces such as pipes, radiators, ranges, and refrigerator enclosures.6. Stay alert. Never operate if you are tired.7. Don’t operate the product if under the influence of alcohol or drugs. Read warning labels on prescriptions to determine if your judgment or reaction might be impaired.8. Don’t wear loose clothing or jewelry as they can be caught in moving parts.9. Wear restrictive hair covering to contain long hair. Use eye and ear protection.10. Keep proper footing and balance at all times.11. Don’t reach over or across running machines. Before operating1. Be sure the switch is OFF when not in use and before plugging in.2. Don’t attempt to use inappropriate attachments in an attempt to exceed the tools capacity. Approved accessories are available from the dealer or machine maker.3. Check for damaged parts, before using any tool, any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function.4. Check for alignment and binding of all moving parts, broken parts or mounting fixture and any other condition that may affect proper operation. Any part that is damaged should be entirely or replaced by a qualified technician.5. Do not use the tool if any switch does not turn off and on properly. MAIN APPLICATION AND CHARACTERISTICS1. Patent 13D can sharpen the drill bit front cutting lip ,lip relief angle and point angle,you also can control the center spot at random instead of center drill,escape of chips easily.drill with a light heart. 2. With Taiwan diamond grinding wheel, it can be equipped directly with an accurate angle and long service life.3. The electrically controlled and powerful DC motor: stable frequency, strong horsepower and long service life.
1. Main difference of end mills made of good tungsten carbide and common tungsten carbide (different material and the same manufacturing process)They have similar performance on hardness, toughness and the difference is on the wear resistance, which mostly decides the life of the end mill.End mills made of common tungsten carbide only apply for cast iron, carbon steel, low alloy steel, copper alloy. These materials have low tensile strength (under 1000Mpa) and low hardness (under 30HRC). For stainless steel, high alloy steel, prehardended steel, hardened steel (high hardness or high tensile strength), these end mills have inferior performance and even can't work on these materials. Usually the life of end mills made of tungsten carbide is about 30% shorter than that of end mills made of good tungsten carbide when milling low tensile strengh materials or low harden materials.2. Main difference of end mills made of CNC machine and common machine (the same tungsten carbide)They have the same performance on hardness, toughness and wear resistance and the difference is on the tolerance.Usually we have 3 types of tolerances on end mills, tolerance of shank and diameter, tolerance of flute and tolerance of cutting edge. They have the same tolerance of shank and cutting diameter. The main difference is on the tolerance of flute and the tolerance of cutting edge. For milling metals, the most importance is to make sure that the cutting edges of end mill can touch the work-piece at the same time, which need smaller tolerance of end mill. And, we can control the tolerance of cutting edge in 1S (0.01mm) by CNC machine. The common machine can control the tolerance of cutting edge in about 5S (0.05mm) if the workers are on good status. So, when milling metals, the end mills made by common machine shall have one edge or 2 edges touch the surface firstly and others touch the surface lately. As for end mills made by CNC, the four edges touch the surface at the same time, which can improve the life of end mill greatly. Usually the life of end mill made by CNC machine is 40% longer than that of end mill made by common machine. Anymore, the end mill made by common machine only apply for low speed cutting (under 30m/min).3. Usually, we use 3 brands of tungsten carbide to make solid carbide tools. They are K10, K20, K30 and sometimes, we also use other brands of tungsten carbide for special usage.
MEXICO-Guadalajara Expo Nacional Ferretera
KOELNMESSE-EISENWARENMESSE FAIR German Cologne EISENWARENMESSE Fair holded by Koelnmesse, Holding every two year. The fair is a very important role to enter into the German Market.German Colonge EISENWARENMESSE Fair have 3168 exhibitors,visits 10000 people，location of the fair is Exhibition Centre Cologne, area about 280000 square meters
IIHT-India International Hardware Trade&Exhibitions Bombay Exhibition Center-India International Hardware Trade&Exhibitions .HIGRED have booth of the fair. Ours Extended products: 1.Annular cutter2.Twist drill bit3.Step drill4.Magnetic drill machine5.Hammer drill bit6.Rotary Burrs7.End mill
MosBuild-Mosco International Construction Materials Fair. Russia's largest building and interiors trade show. HIGRED attend the Fair in recent years. We have exhibited all of ours most advantage products of Magnetic Drills,Annular Cutters, Endmills and Drill bit.
FEICON BATIMAT-BRAZILFeicon Batimal Holded by the largest Exhibition of Latin America Reed Exhibitions.We HIGRED CO attended the Exhibition every year. Ours Tools Range: TCT ANNULAR CUTTER,HSS ANNULAR CUTTER , ROTARY BURRS, CARBIDE BURRSDRILL BIT ETC. ALL OF ITEMS WITH PROFESSIONAL SERVICE AND HIGH QUALITY. WELCOMED BY ALL OF THE VISITORS.